Gilera 202 needs work (lots.....)

[lambs]

Cylinder barrel had a large chunk broken off the base gasket surface, but that has now been repaired. Barrel has also been honed....there was virtually no wear in the cylinder.

[lambs]

I had to manufacture an inlet manifold from scratch using a bit of scrap steel plate and pipe. Just needs to be plated.

[lambs]

Crankcases have been hydroblasted, masked and painted.....etch prime + top coat. Heat-resistant hammered finish has been impossible to find (importing is way to expensive) so I ended up using an 'ordinary' hammered finish paint (Dulux). Thinking about it, I doubt that Gilera would have used a heat-resistant paint, not only because it would have been a rarity in the 60's, but also quite expensive. Considering they largely used unplated, machined fasteners I doubt a specialised heat-resistant paint would have been high in the priority list.

[lambs]

Just to be different....two of my other bikes. '83 BMW K100 and '81 XS1100RH (Australian version of the European/UK XS1100S). BM has been my 'daily' (literally) for 20+ years. The XS has just been finished from a rolling 'bitsa'....it's now actually a 1200 but I won't tell anyone if you won't

[lambs]

Well it's been awhile but I am finally getting my 202 parts back from painting this week or next. Pic of tank attached.

Gilera 202 tank.jpg

[Angeloderzweite]

Einfach nur schön

Saluti Angelo

[lambs]

The 202 engine......just need to find a gear lever.....

Edit: the intake trumpet shown won't be used......but looks nice

[ivor]

Very nice!

[Nozem]

Wow, she's a beauty Lambs! The glass bowl on the carb is a nice touch.
What parts do you still need to finish the restoration?

Greetings from Holland,
Nozem

[FowenB]

Hello, I'm a new member from Utah. I see it's been s couple years since you posted about yours, but just in case we can help each other, here's my status. I'm working on a 1965 202 scrambler variant that was purchased from a dealer here. It has a high header pipe the puts the silencer above the passenger footpeg, and a higher cross-braced handlebar. The fenders are shallow and very light compared to the pictures I've seen of the street models. The bike is n

IMG_20241201_091932579_HDR.jpg

early complete, taken out of service in 1971, and I'm now the second owner. Thanks, Owen